Hot rolling begins with heating the billet or blooms to a high temperature of around 1100 degrees Celsius The temperature is of particular importance Hot rolling and hot extruding drawing involves working above the recrystallization point of the steel The mill passes the heated material through a variable number of stands
Get More01-07-2007· The role of a hot strip mill process is to roll the slabs produced in a continuous casting process and produce strips of thickness 08–20 mm Fig 1 shows a typical layout of a hot strip mill Slabs are heated up to around 1200 °C in reheating furnaces and then rolled on two reversing roughing mills which reduce the thickness of bars to around 30 mm
Get MoreSTECKEL MILL — SPECIALIZED SOLUTIONS THROUGH ENGINEERING EXPERIENCE The Steckel Mill occupies a special niche in hot flat rolling, operating at a lower economic volume than tandem hot strip mills but capable of greater widths and especially ,
Get More01-04-2015· Hot wide strip rolling mills process red-hot slabs into steel strip using a high rolling pressure An international steel processing company operates such a rolling mill in Europe, which produces steel strip with a thickness of up to 13 mm The steel is rolled into coils which may weigh more than 30 tonn These coils are then used, for .
Get MoreCVC plus ® is a worldwide established and well proven technology package to control profile and flatness in hot strip mills and plate mills Latest developments of this technology are the application of CVC plus ® grindings on work and backup rolls, CVC plus ® grindings of higher order and intelligent shifting strategi The capability of the developments is demonstrated with recent .
Get MoreSteel Hot Rolling Mills Temperature Monitoring Temperature Control in Hot Rolling Mills Hot Rolling Mills are used to reheat shapes of steel to soften them enough so that they can be rolled thinner and longer through a series of rolling stands The finished product can be either a strip, plate, rod, bar, wire, or shape (rails and H-beams)
Get MoreEquations are derived for the normal roll pressure, specific roll load and torque in hot rolling mills, using the condition for plastic deformation in rolling derived by Orowan, together with von Kármán's equation of equilibrium Although applying strictly to the rolling of ideal plastic-rigid materials, these equations may be applied to the .
Get More30-09-2020· In the rolling process, the job is drawn through a set of rolls due to interface friction, and the compressive forces reduce the thickness of the workpiece or change in its cross-sectional area The types of rolls used in rolling mills are depended upon the shape, size and the gap between the rolls and their contour Because of workability and limitations in equipment, rolling is done in the .
Get MoreWhat you can expect from our hot rolling mills are high productivity and cost-effectiveness Depending on your final products and production volume, we develop custom solutions - wherever you are in the world These range from complete new plants to modernizations and service schemes for existing equipment As a system supplier, we offer you .
Get MoreHot rolling mills Thickness measurement is one of the most important measurement tasks in hot rolling mills With the O-frame and C-frame thicknessCONTROL MTS 820x and MTS 920x series, Micro-Epsilon offers high precision measurement systems
Get MoreRolls and rollers are the most heavily used parts of a rolling mill Due to wear from contacting hot material with great force, their lifetime is limited Although rolls are refurbished in the roll shop regularly, they occasionally crack before the end of the usual production cycle
Get MoreThe roll grooves in a roller and the roll pass sequence in a hot rolling mill are usually designed based on the type of grades and dimensions of the products and the mill capacity These have been established over the years based on ana-lytical methods With modern capability of computer based
Get MoreWhen hot rolling steel in the laboratory, using relatively small rolling mills, values of 4–20 kW/m 2 K appear to be the correct magnitud If modelling hot rolling of steel under industrial conditions, values of 50–120 kW/m 2 K are more useful In both cases, the layer of scale is an important parameter
Get MoreThe Calculation of Roll Force and Torque in Hot Rolling Mills Equations are derived for the normal roll pressure, specific roll load and torque in hot rolling mills, using the condition for plastic deformation in rolling derived by Orowan, together with von K, Roll pressure models have been derived from theoretical studies, FEM simulations .
Get More30-11-2002· In the metalworking rolling process in hot and cold rolling mills, heat is generated by friction and deformation in the mechanical forming of the rolling stock As a result, efficient cooling of the rolls as well as the surrounding roll area is essential for the forming process in order to ensure stable roll temperatures and effective heat conversion or removal
Get More25-06-2018· In hot rolling mill applications, the oil has to remove small particles away from contact areas, but the oil must then be able to easily filter these particles out An oil’s filterability is measured using the ISO 13357 Filterability Test, and operators should ,
Get MoreRolling mill: To roll the hot crude steel products into desired shape by passing and squeezing it between set of revolving rolls The rolls may be plain or grooved rolls depending on product Rolling operation may contain one or more roll stands depending on reductions required The .
Get MoreComplete project solutions for the hot rolling mill industry PPRM has been providing complete project solutions (Design, Manufacture & Mill Commissioning)for Bar, Rod and Section mills for the past 25 years PPRM is one of the most “efficient” and “cost effective” engineering companies in the world Turnkey Solutions Solutions
Get More09-06-2017· In cross-country rolling mills, like in any other hot rolling mills, rolling is done above the recrystallization temperature of the steel material During rolling in these mills the grains, which deform during the process of rolling, recrystallize, maintain an equiaxed microstructure and prevent the steel material from work hardening
Get MoreIn view of this, scale deformation during hot rolling has been exam-ined using laboratory rolling mills of a 1/4 scale, and the following findings have been ob-tained If the scale is thin before rolling, it will be smooth and have even thickness after rolling, but if it is thicker than 10 μm before rolling, it will break during rolling and cracks
Get More03-12-2015· The rolling speed is set to allow the last stand to perform the final reduction at the finishing temperature, between 820 deg C to 900 deg C, so as to achieve certain mechanical properties in the hot rolled strip The finishing mills roll the transfer bar in tandem, meaning each bar is rolled through all the finishing stands at once
Get More14-01-2017· Hot Rolling is employed for rolling of steel slabs to hot strips in hot strip mills Like any other hot rolling operations, rolling of hot strip is also a plastic deformation of the material of the slab caused by compressive force applied through a set of rolls The cross section of the slab is reduced by the hot rolling process
Get MoreOils, soap emulsions, fatty acids are used as lubricants during hot rolling non-ferrous metals Mineral oils, paraffin, fatty acids are used for cold rolling Normally, foe ferrous alloys no lubricant is used 17 Rolling mill control: Production of continuous sheets and strips is one of the attractive features of modern rolling mills
Get MoreHot strip rolling mills are characterised by a process which has many interactions, is distributed with dominant transport delays and has a lack of measurements due to the severe environment There is ever increasing market demand for better product quality of the steel strip hence the requirement for higher performance controllers
Get MoreCNP®(Combined Numerical Profile) Mill in actual hot rolling operations As a result, product quality has been successfully improved This paper introduces the profile and flatness set up system (PFSU) for finishing mill in hot strip mill and reversing finishing mill in plate mill,
Get Moreabnormal rolling condition Thus, the specifications of dimensional quality and mass flow in hot rolling mills can be satisfied by proper control of the strip tension and looper angle Figure 1 shows the tension and looper control in a typical finishing mill Traditionally, looper angle control has been per-
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